Submerged Arc Welding Services & Products

Optimization of the Submerged arc welding process. Reduce processing waste & rework & implement first time right procedures.

• QUALITY: BEST PRACTICE in a Fabrication Environment Practical Welding Letter April 2010.
• Case Study on Application of Six Sigma & Lean to a manufacturing environment. March 2010 issue of iSixSigma.com)
• Submerged arc welding optimization : The Fabricator November 2009
• SAW Fluxes, Critical to Quality parameters:  Practical Welding Letter (Art#7) Oct. 2009.
• Submerged Arc Welding Optimization : Practical Welding Letter (Art#7) Sept.2009.

Customization of welding consumables & processing parameters for surfacing-overlay of material handling equipment & pipeline internals, in the Mining, Mineral Processing & Oil & Gas Industries. Design of weld chemistry aimed at achieving specific resistance to corrosion, abrasion, erosion etc.

Fine tune your consumables (electrodes & fluxes) procurement to suit your application, your specifications & operational expectations.

Reduce Arc Time per weldment by optimizing the Weld Deposition Rate.  Measure your existing Weld Deposition Rate, compare it to the graph below.

Request a demonstration of our electrode extension nozzles. Ensure ideal weld deposition (not more or less) in the  shortest time frame.

Tipmate Systems: Electrode extension nozzles (Ceramic) for dramatically increasing weld deposition rates in Submerged arc Welding.

Increase welding productivity (weld deposition) upto 50% using the same parameters & the same WPS/PQR.

Published articles:

Submerged Arc Welding Optimization was published (7) in Issue 73 of Practical Welding Letter for September 2009. Click on PWL#073 to read it.

Submerged Arc Welding Fluxes, Critical to Quality parameters  was published (7) in Issue 74 of Practical Welding Letter for October 2009. Click on PWL#074 to read it.

Submerged arc welding optimization

published in the November 2009 issue of The Fabricator

             Raya                      Technical Services

Call Us Today!

 Contact us anytime! We offer a FREE, no obligation initial evaluation of the potential  profit excavation from your existing turnover.

We will be happy to discuss the products' application & potential to be a force multiplier for your production.

We offer  FREE samples for your evaluation.

For Product validation, SEE:

http://www.nsrp.org/Ship_Production_Panels/Welding/downloads/032707_ TipMate - Kapustka.pdf.

We guarantee a quality product with superior performance characteristics & a longer life cycle.

Note that expenses incurred towards process improvement are eligible for Income Tax Credit under the SR&ED program.